Overview

Infosys Semiconductor practice offers cloud-agnostic, modular applications to connect machines, processes, systems, and people for smart manufacturing. Our team establishes a robust cloud infrastructure for manufacturing excellence at foundries. A smart manufacturing ecosystem integrates end-to-end processes, from lithography and deposition to inspection and post-silicon testing. This facilitates AI-based finetuning for cost-effective, high-volume commercial production of high-performance, low-power chips across geometries.

Infosys Fab-in-a-Box, a smart manufacturing framework, has been designed to cater to distributed semiconductor manufacturing. Our solution distills experience from partnerships with leading foundries to accelerate capital projects and achieve steady-state operations within stringent deadlines and modest budgets. Our foundry services minimize the lead time for stabilizing yield rate at fabs build from ground up for manufacturing analog and IC chips as well as SoC products. Notably, our ecosystem solution empowers foundries to boost cost efficiency by processing multiple chip designs in a single floor.

Our Fab-in-a-Box solution safeguards the integrity of clean rooms, while aligning the recipe management system with production lots. This ensures consistent quality while rationalizing engineering effort across different types of equipment. Moreover, it accelerates process cycle time by supporting fab automation software and robotic wafer handling systems for depositing material layers. Significantly, our asset management solutions allow engineering, operations and maintenance teams to apply predictive insights for identifying anomalies in the manufacturing environment, and mitigating risks by addressing the root cause of issues.

Our solutions enable manufacturers to achieve the level of density, reliability and efficiency required for the next generation of chipsets.

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Industry 4.0

Industry 4.0

  • Plant digitization
  • Operations automation
  • Automatic production reporting
  • Real-time production monitoring
Production management

Production management

  • Recipe management
  • Real-time workload optimization
  • Automated distribution of work orders
  • Production planning and scheduling
Smart factory dashboard

Smart factory dashboard

  • Equipment orchestration
  • Asset lifecycle management
  • Metric-based alerts and warning messages
  • Real-time production data and equipment status monitoring

PoV: Redesigning the high technology value chain for sustainability
Semiconductor enterprises should combine ‘design for circularity’ with an ecosystem approach for net zero operations.

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Challenges & Solutions

Industry 4.0 framework integrates the production planning and control landscape, ensuring visibility into operations.

Autonomous operations facilitate real-time response to business dynamics, thereby maximizing asset and resource utilization.

An ecosystem approach streamlines upgrade of domestic semiconductor facilities for advanced technology nodes.